Smart Rubber Vulcanizing Press Machine Sustainable Solution For Modern Rubber Manufacturing
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Precise Pressure Application
The Rubber Vulcanizing Press machine is engineered to exert highly accurate and consistent pressure. Equipped with high-precision hydraulic or pneumatic systems, it can maintain the set pressure levels within a very narrow tolerance. This precision is crucial because uneven pressure during vulcanization can lead to defects in rubber products, such as inconsistent hardness, porosity, or poor bonding between layers. Whether it's applying low pressure for delicate rubber seals or high pressure for heavy-duty tires, the machine ensures uniform compression across the entire rubber specimen.
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Temperature Control
Temperature is another vital parameter in the vulcanization process. These machines come with advanced heating elements and sophisticated temperature control systems. Operators can set and maintain specific temperatures, often with an accuracy of ±1°C. Uniform heating across the mold cavity is essential, as vulcanization reactions are highly temperature-dependent. If the temperature varies, the rubber may not cure properly, resulting in products that lack elasticity, durability, or have a shorter lifespan.
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Footwear Industry
For footwear manufacturing, this machine is used to vulcanize rubber soles. The vulcanization process gives the soles excellent abrasion resistance, flexibility, and grip. Whether it's for sports shoes, work boots, or casual footwear, well-vulcanized rubber soles can withstand repeated impacts and abrasions, providing long-lasting wear for the shoes.
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Industrial Rubber Goods
Manufacturers of industrial rubber products rely heavily on vulcanizing presses. Industrial belts, which are used to transfer power or materials in factories, need to be strong, durable, and resistant to stretching. Vulcanization imparts these properties to the belts. Similarly, rubber hoses for conveying fluids, such as water, chemicals, or compressed air, are vulcanized to ensure they can withstand internal pressure and environmental conditions without leaks or degradation.
三,Major Specfication:
Place of origin
Dongguan, China
video outgoing-inspection
Including
machinery test report
Including
Core components
PLC, Engine, Bearing, Gearbox, motor, Pressure vessel, Gear, Pump
Brand name
Neide(Can be customized)
dimension(l*w*h)
3500(L)*3000(W)*4000(H)mm
key selling points
Accurate temperature control
Space of Platens
900-1300mm
Min Mold Thickness
110mm-510mm
Company Information:
Dongguan Neide Technology Co. Ltd located in Dongguan, Guangdong province with convenient transportation access. We take immense pride in our journey of excellence as a premier provider of top-quality testing equipment. With our unwavering commitment to innovation, we specialize in crafting cutting-edge environmental test chambers and mechanical test machines.
Our extensive range includes temperature and humidity chambers, thermal shock test chambers, tensile testing machines, and vibration test machines. What sets us apart is our proficiency in creating customized testing equipment tailored to your specific needs.
At the heart of our operations lies a dedication to precision and compliance. Our products are engineered to meet and exceed international standards, such as ISO, ASTM, DIN, EN, GB, BS, JIS, AMSI, UL, TAPPI, AATCC, and IEC.
This ensures that our solutions not only adhere to industry benchmarks but set new standards of excellence. Our services and products find applications across diverse sectors, including R&D institutions, quality inspection establishments, universities, and electronics and communications industries
FAQ:
1. What is the pressure control precision of this Rubber Vulcanizing Press machine? The rubber products I manufacture have very strict requirements for pressure.
The pressure control precision of our Rubber Vulcanizing Press machine can reach ±0.1MPa. The high-precision pressure sensors work in tandem with the advanced hydraulic control system. Whether it's a low or high pressure setting, it can be accurately maintained, fully meeting your strict pressure requirements for rubber products.
2. Is it quick to change the molds? We often have to switch to produce rubber products of different shapes and specifications.
It is very convenient to change the molds. It adopts a quick clamping device. You can complete the replacement by simply rotating the buckles and plugging, without the need for complex tools. Generally, it only takes 3 - 5 minutes to change the mold and quickly start the production of a new batch of products.
3. How long can the equipment run continuously? When there are many orders, it may be necessary to operate continuously for a long time.
After the durability test, it can run stably for more than 72 consecutive hours under full load. Key components are all made of high-quality industrial-grade materials, combined with an intelligent monitoring and heat dissipation system, which can ensure long-term stable operation and reduce the risk of failure.
4. When the equipment is running, will there be a risk of electric shock if the workers accidentally touch it?
The electrical lines of the equipment have undergone strict insulation treatment, and it is also equipped with a leakage protection device. Once a leakage is detected, the power will be cut off instantly, eliminating the risk of electric shock.
5. What are the warranty periods for the whole machine and key components respectively?
The whole machine has a one-year warranty, and key components such as heating elements, pressure sensors, and hydraulic pumps have a two-year warranty. During the warranty period, any repairs and replacement of parts due to product quality problems will not cost you extra.
